The Washington Post reported that over the last 10 years the United States lost more than a quarter of its manufacturing jobs. Although we are all aware it’s cheaper to manufacture products overseas, Washington Post reporter Peter Whoriskey explains that Asia is producing an ever-increasing workforce armed with engineering doctorates. China and other Asian countries are also flowing millions of dollars into high tech research in order to compete with the tech industry in the United States. For example, over the last 10 years China doubled the number of engineering doctorates awarded.
The issue becomes creating jobs and building economies worldwide so people can afford to support a family and a lifestyle and buy the goods that are manufactured so efficiently. This new job creation market thrust will come from industry and government investment in innovation and centers of excellence.
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U.S. manufacturing is much more automated than it was thirty years ago. Automation equipment, such as welding robots, perform the manufacturing tasks. Human workers maintain and program the robots. This requires a lot of technical knowledge. The demand of robot programmers is high.
Injection needles’ size makes them almost impossible to inspect with a naked eye. Machine vision systems can inspect 40 needles per minute with 100% accuracy, speeding up production and reducing costs. Other contour inspection applications include concentricity checks of spark plugs for petrol engines, the measurement of coating structures on capacitor foils, and tooth inspection of saw blades.
Characteristic features include screws, pins, fuses, and other electrical components. Machine vision systems also check for missing slots or holes, which can prevent proper assembly. Inspection takes just seconds, even with a huge variety of different parts, allowing manufacturers to maintain high levels of efficiency and productivity.