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Alida Deiss Sunday, December 16, 2018 Robotic

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”Re-inventing manufacturing” almost sounds like the mission statement of a Technocrat or Futurist looking to capture the utopian dream. Indeed, but why can’t we? After all, Henry Ford’s assembly line is a pretty old concept. Yes, certainly we have made incremental advances and yet, what about the proverbial ”OMG” revolutionary innovations, and ”leap-frogging” type paradigms shifts in the manufacturing sector? I guess we are still waiting for those aren’t we? We don’t have Star Trek assimilation machines yet, I suppose someday we will, and I hope the US is the nation to bring such dreams to fruition.

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Machine vision systems for assembly inspection have a wide range of applications. These include checking vehicle components in the automotive industry, verifying fill levels in blisters, chocolate trays, and powder compacts, and ensuring correct label positioning on boxes.

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The main reason for offshore manufacturing is to reduce production costs for a manufacturer who is trying to make more profits by exploiting the comparative advantages that exist in other countries and which are not in his/her country.

Since manufacturing products in the U.S. is more expensive due to salaries, compliance regulations and cost of materials, it has to be high quality. This is why knowledge of quality systems is important. The goal of a quality system is to ensure that the manufactured product has very little variance from the design standard. It is based on statistical process control (SPC). Six Sigma, ISO 9001 or TQM are different kinds of quality systems. Knowledge of any of these systems would make a job seeker stand out from the other job candidates.

Dealing with sensitive data. Security, accuracy and fraud prevention are critical elements within finance and accounting departments. Here again, Robots outperform humans. Robots log into applications with the same user name and password credentials as humans. However, Robots only examine data directly relevant to the task at hand, they never make human errors and they have no motivation to use information or system access for fraudulent purposes. Robotic automation can also be applied on virtual workstations within data centers which further limits access to keyboards and computer screens by non-approved eyes.

One of the major advantages of robots is that they can perform any kind of work if programmed accordingly and they can also work for longer hours without giving them any break. The robots are built in such a way that they can work for many years. This is a long time investment where you can get much of your work done with less cost. The industrial robots economic life span is approximately 12-16 years. The industrial robots have been producing good work and that they have become one of the important parts of the industries.

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