Pharmaceutical companies use machine vision systems in automated production lines to inspect injection needles, which are unusable if blunt or bent. Multiple cameras photograph needles as they flow through the system on powered conveyors. Sophisticated computer software analyses the captured images to determine needle sharpness and check the contour of the tube. Industrial robots use this information to separate and discard defect needles.
The robotic addition can be of great benefit to companies that requires applying custom product labels in large quantity in product lines. This addition will reduce all the man hours wasted by employees’ hand applying labels at slow speed than an applicator can apply them. This allows employers to use their staff for more important tasks and offers efficient production speed.
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Better accuracy. Robots themselves are 100% accurate. Auditing robotic automation can also be applied to work performed by other staff to ensure accuracy, consistency and compliance to regulations. The Robots themselves also provide a complete audit train of all of their activities and provide reporting capability for audit and process analysis purposes. This improved accuracy also eliminates the need for quality checking and rework, further reducing costs and improving service levels.
Injection needles’ size makes them almost impossible to inspect with a naked eye. Machine vision systems can inspect 40 needles per minute with 100% accuracy, speeding up production and reducing costs. Other contour inspection applications include concentricity checks of spark plugs for petrol engines, the measurement of coating structures on capacitor foils, and tooth inspection of saw blades.
The packaging robot market has been analyzed based on expected demand. Market data for each segment is based on demand volume and corresponding revenue. Prices considered for the calculation of revenue are average regional prices obtained through primary quotes from numerous regional manufacturers, suppliers, and distributors. All market numbers have been derived on the basis of demand for packaging robots in different applications in different regions. All existing key end-users have been considered and potential applications have been estimated on the basis of secondary sources and feedback by primary respondents.