The industrial robots can be programmed for performing a single function at a time and can only perform that particular function till they are reprogrammed. The cost of a robot is not very huge, but generally the cost of programming the robot is so high that instead of reprogramming it the manufacturers find it more economical to buy a new one for a different task. In simpler terms we can say that usually the cost of the robot is just a fraction of the cost of programming it.
Pharmaceutical companies use machine vision systems in automated production lines to inspect injection needles, which are unusable if blunt or bent. Multiple cameras photograph needles as they flow through the system on powered conveyors. Sophisticated computer software analyses the captured images to determine needle sharpness and check the contour of the tube. Industrial robots use this information to separate and discard defect needles.
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A common application for 3D vision systems is the production of crankshaft castings in the automotive industry, where they instruct robots to position castings ready for the next stage of assembly.
Automated 3D Position Detection. 3D vision systems detect the position and shape of an object in three dimensions using specialised cameras and lasers. They determine the starting point, overall length and rotation of a component, and transmit this data to industrial robots for fast and efficient handling. 3D vision systems enable the automated, reliable handling of different sized objects.
Since manufacturing products in the U.S. is more expensive due to salaries, compliance regulations and cost of materials, it has to be high quality. This is why knowledge of quality systems is important. The goal of a quality system is to ensure that the manufactured product has very little variance from the design standard. It is based on statistical process control (SPC). Six Sigma, ISO 9001 or TQM are different kinds of quality systems. Knowledge of any of these systems would make a job seeker stand out from the other job candidates.