Contour Inspection. Machine vision systems for contour inspection examine the profile of an object using high-resolution cameras and 3D sensors to ensure it is free from deviations (e.g. chips), which affect the shape and thus the function of the product. They also check measurements such as length, width, and radius to ensure they are within set parameters.
ABB’s small IRB 120 multipurpose industrial robot weighs 25kg and can handle a payload of 3kg (4kg for vertical wrist) with a reach of 580mm. It is a cost-effective and reliable choice for generating high production outputs in return for low investment. A white finish Clean Room ISO 5 (Class 100) version, certified by IPA, is available.
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Computer Numerical Control (CNC) machining is another form of automation used in the U.S. manufacturing industry. CNC machines are typically lathes that machine parts used in automobiles, for instance. To operate a CNC machine requires not only machinist skills but programming skills. Just go to any online job board and search for CNC machinist jobs and a job seeker will find hundreds if not thousands of open CNC jobs. Don’t let anyone tell you that the U.S. manufacturing industry is dying. It isn’t. But it’s a high technology business that requires a high technology employee.
Manufacturing plants are frequently long aisles of nothing but robots, no human in sight. Beyond industrial robots that repeat actions, more intelligent robots loaded with sensors, cameras, and intelligent software are able to automate process using controllers to manage action. Use of microprocessors provides a measure of intelligent control over the activity of the robot based on input from the sensors and the cameras.
There was an interesting talk given by Regina Dugan of DARPA on December 14, 2011 for the engineering students and social studies students at MIT titled; ”Just Make It” which of course is a ”take-off” literally on the Nike Brand theme; Just Do It! – in this talk she mentions an aircraft manufacturing company which works without assembly lines and has been able to increase time to build from start to finish by a factor of 2. Each aircraft stays put, the folks working on it move. Okay so, that makes sense, and Rolls Royce and other high-end auto manufacturers use similar techniques, as to many of the hand-crafted high-end specialty cars.