Machine vision systems for assembly inspection have a wide range of applications. These include checking vehicle components in the automotive industry, verifying fill levels in blisters, chocolate trays, and powder compacts, and ensuring correct label positioning on boxes.
Better accuracy. Robots themselves are 100% accurate. Auditing robotic automation can also be applied to work performed by other staff to ensure accuracy, consistency and compliance to regulations. The Robots themselves also provide a complete audit train of all of their activities and provide reporting capability for audit and process analysis purposes. This improved accuracy also eliminates the need for quality checking and rework, further reducing costs and improving service levels.
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From there, the cigarette will move onto the packaging area. Packaging is interesting as the cigarettes are each turned opposite from each other and then put into packs. This insures a tight fit into the wrapping. All in all, this process takes micro seconds for each cigarette! Amazing. Cigarette manufacturing is now so high speed that automated machines can now produce more than eighty thousand cigarettes in the same time that it used to take to make just one cigarette by hand.
The main reason for offshore manufacturing is to reduce production costs for a manufacturer who is trying to make more profits by exploiting the comparative advantages that exist in other countries and which are not in his/her country.
Robots are also more reliable and secure than humans. They do exactly what they are instructed to do and nothing more. A central control person can manage up to 30 Robots, each performing the work of between 2 to 4 staff. This significantly reduces management costs and improves capacity planning accuracy.