The vision system is attached to the controller or the brain of the producing operation and usually this system is made up with the sensors and different cameras. Through the association the visualization system sends pictures to the controller or brain and then the brain knows what the present situation of the manufacturing task at every moment. After receiving the pictures and images from the vision system, then the brain of the automation robotic system make a decision about a further step in the manufacturing or producing procedure.
Machine vision systems for weld inspection comprise a sensor mounted on a robotic arm. A laser in the sensor projects a line of light across the surface of a component joint, a technique known as laser triangulation. At the same time, a high-speed camera, also housed in the sensor, captures an image of the line as an elevation profile. Through the relative motion of the component and the sensor, the system builds a 3D image of the welded seam surface.
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Better accuracy. Robots themselves are 100% accurate. Auditing robotic automation can also be applied to work performed by other staff to ensure accuracy, consistency and compliance to regulations. The Robots themselves also provide a complete audit train of all of their activities and provide reporting capability for audit and process analysis purposes. This improved accuracy also eliminates the need for quality checking and rework, further reducing costs and improving service levels.
Computer Numerical Control (CNC) machining is another form of automation used in the U.S. manufacturing industry. CNC machines are typically lathes that machine parts used in automobiles, for instance. To operate a CNC machine requires not only machinist skills but programming skills. Just go to any online job board and search for CNC machinist jobs and a job seeker will find hundreds if not thousands of open CNC jobs. Don’t let anyone tell you that the U.S. manufacturing industry is dying. It isn’t. But it’s a high technology business that requires a high technology employee.
Industrial Robots are automatic devices, which to an extent simulate the human behavior or more specifically human activity. Robots are important part of the science of Automation. Automation involves machines and computers that are capable of learning and performing various types of operations. The word robot has been derived from the Czech word ”robota” meaning compulsory labor. The robots are used in industries to perform various functions like material handling, spot welding, spray painting, die casting, ironing, forging, assembly operations, palletizing, dispensing, testing, water jet cutting, picking and placing heavy goods etc.